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Services

  1. Philosophie
  2. Major Capital Project Experience
  3. International Projects
  4. Engineering Services
  5. Basic engineering
  6. Detail engineering
  7. Hand Over Documentation
  8. Document Management
  9. Plant Security
  10. Software
  11. Key areas of KSP Services

1. Philosophie

2. Major Capital Project Experience

3. International Projects

4. Engineering Services

/ Engineering Services

With our experienced project teams, we deliver engineering services during all project phases and for the specific requirements of our customers. We have the capacity to cover all essential core trades and engineering disciplines. KSP Engineering have experience in a greenfield as well as brownfield project environments We are able to accompany projects from the concept development through to start-up. Core activities during project execution include

  • Concept development and feasibility studies
  • Project and engineering management and controlling
  • Support with permitting application process
  • Basic and detailed engineering for all disciplines
  • Construction supervision and field engineering support
  • Commissioning support
  • Final handover documentation

5. Basic engineering

6. Detail Engineering

7. Hand Over Documentation

8. Document Management

9. Plant Security

10. Software

11. Key areas of KSP Services

  1. Philosophie
  2. Major Capital Project Experience
  3. International Projects
  4. Engineering Services
  5. Basic engineering
  6. Detail engineering
  7. Hand Over Documentation
  8. Document Management
  9. Plant Security
  10. Software
  11. Key areas of KSP Services

/ Philosophie

We Focus On Understanding Your Business And Project Goals First
We believe we are a flexible, reliable, and cost effective partner for your project engineering needs.
Our extensive industry experience and track record of successfully completed projects gives you that Confidence to work with a professional local partner.
Challenge us to work with you towards our common goal - project success.
Key areas of KSP Services Consulting

  • Projektmanagement
  • Prozess- und Konzeptentwicklung
  • Detail Engineering
  • Projekt Softwareentwicklung
  • Dokumentenmanagementsysteme
  • Prozess- und Anlagensicherheit

/ Major Capital Project Experience

  • Chemical plants
  • Drinking water systems and wastewater treatment plants
  • Gas and coal power generation plants incl. steam handling
  • Waste incineration plants

/ International Projects

  • Global sourcing of goods and services, establish contacts with German / European vendors and suppliers for specialist project related equipment and services
  • Establish contacts to state institutions in Germany and the EU if required for the execution of multi-lateral and complex projects

/ Engineering Services

With our experienced project teams, we deliver engineering services during all project phases and for the specific requirements of our customers. We have the capacity to cover all essential core trades and engineering disciplines. KSP Engineering have experience in a greenfield as well as brownfield project environments We are able to accompany projects from the concept development through to start-up. Core activities during project execution include

  • Concept development and feasibility studies
  • Project and engineering management and controlling
  • Support with permitting application process
  • Basic and detailed engineering for all disciplines
  • Construction supervision and field engineering support
  • Commissioning support
  • Final handover documentation

/ Basic engineering

The foundation has to be right. All options identified and evaluated. The preferred concept selected to proceed.
We follow the established FEL project development process taking into account business objectives and governing laws and regulations as well as the applicable standards, procedures and guidelines..
Process engineering, international norms, factory standards, production requirements, start-ups and shutdowns, exceptional operating conditions, safety aspects, process control, ease of maintenance, pipeline classes, instrument and control concepts, costs estimation and much more must already be taken into account in that project phase.
The most important deliverables of this phase are:
Key areas of KSP Services

  • Process flow diagrams and preliminary P&IDs
  • Mass and energy balance
  • Project execution plan
  • Control philosophy
  • Preliminary layouts
  • Preliminary MTOs
  • Instrument list
  • Equipment list
  • Piping list
  • Project-specific specifications and standards
  • Budget level cost estimate and schedule
  • Project schedule

/ Detail Engineering

In detail engineering, all documents deliverables that were created in basic engineering are further developed to a higher level of detail and accuracy.
The CAD processing of drawings can be done through client preferred software such as Auto CAD or MicroStation.
Object-oriented software tools such as IBS ProCon are applied for document management, transfer and filing.
In addition, “Smart Plant PID” is utilized to create intelligent P&IDs linked to engineering data bases and data sheet generation tools.
Key deliverables of that engineering phase are:

  • Final P&IDs
  • HAZOP study conducted and actions closed
  • Project execution plan finalized
  • Construction methodology confirmed
  • Detailed layout drawings for CSA mechanical and piping
  • Piping isometrics
  • Equipment and instrument data sheets
  • Instrument index finalized
  • Functional description
  • Equipment, piping and valve list finalized
  • MCC layout and load list finalized
  • Cable schedule
  • MTOs finalized as the basis for a definitive cost estimate preparation
  • Definitive cost estimate level +/-10%
  • Detailed implementation schedule

/ Hand Over Documentation

Project handover documentation includes:

  • As built status drawings
  • Record of equipment design documentation
  • Operating and maintenance manuals from vendors
  • Standard operating procedures (SOPs)
  • Training manuals
  • HAZOP reports
  • Spare part lists

The digital as-built documentation package replaces the classic handover manual - which was often out of date and not maintained to reflect the exact installation status.
As built data can easily be revised and kept up to date with our specific programs after the plant went into operation.

/ Document Management

  • Acquisition and structuring of project documents and data with a professional document management system
  • Updates of documents in accordance with legal and statutory requirements (e.g. pressure equipment)
  • Preparation for recurring equipment testing and examination
  • Spare parts and maintenance management

/ Plant Security

The focus of plant safety is avoiding harmful effects in process plants, on people, the environment and property.
At the same time, it is an essential pre-condition to achieve production targets in terms of quality, time and product output. Plant safety is incorporated in the process concept and accompanied by supporting technical and organizational measures.
It is an individual and tailored process for each project application.
Impacting regulations to be considered amongst others are:

  • Federal Emission Control Act
  • Water Management Act
  • Waste Act
  • Environmental Impact Assessment
  • Environmental Liability Act
  • Chemicals Act
  • Industrial Safety Ordinance
  • Accident Prevention Regulations
  • Pressure Vessel Ordinance, etc.

Plant safety is created by considering and responding to the following factors:

  • Suitable, integrated safety technology
  • Careful interpretation of the interfaces between material and technology
  • A continuous safety assessment of systems
  • Suitable organization and leadership
  • Careful selection and ongoing qualification of employees
  • Consideration of the interaction of the system with the surroundings and the environment
  • Compliance with laws, regulations and guidelines

/ Software

Customised and "Fit for Purpose" project software is an essential element for project success.
Knowing this from comprehensive project experience, KSP have developed IBS ProCon.
With this product you are able to document produced deliverables throughout the various project phases and later after project handover and start up of operation all maintenance related documents including plant changes and modifications. Based on the existing equipment classification system, all relevant system data are logically consistently recorded and linked in IBS ProCon.
KSP will set up the program structure, train client personnel and offers ongoing maintenance support.
KSP has used IBS ProCon documentation management system successfully since 1995 for all major projects and clients.
With the modular principle of IBS ProCon, KSP offers a standard basic version which can be extended and tailored according to the specific needs and requirements of a client or project.

/ Key areas of KSP Services

KSP has integrated state-of-the-art capabilities to provide high-quality engineering services based on the following functions:

  • Division of labor between KSP office locations
  • Video conferencing and global data transmission networks
  • Use of cloud systematics and security systems

We believe that using low-cost, high-quality engineering centers in the Asian region can significantly reduce engineering and project costs without compromising quality.
Advantages of such low-cost, high-quality centers include:

  • Philippine engineering firms have regional professional experience in projects for foreign clients such as Japan
  • Secure data transmission can be done over a cloud network and mirrored in real time
  • Digital infrastructure in the Philippines allows for flexible work arrangements, including the establishment of a home office